This website uses cookies ...but have cookies ;-)


For an optimal website experience, we use cookies and similar technologies to show personalized content, offer functions and collect statistics. Clicking on "Allow cookies" entitles us to this data processing in accordance with our data protection declaration . Cookies can also be adjusted at any time after selection (after clicking on the item at the top right) in the settings.

Essential cookies enable basic functions and are necessary for the website to function properly.
Statistics cookies collect information anonymously. This information helps us to understand how our visitors use our website.
Marketing cookies are used by third parties or publishers to display personalized advertisements. They do this by tracking visitors across websites.

H₂O₂-Lock

Material- protecting and fully automated airlock processes

The Ortner H₂O₂-decontaminable lock is suitable for aseptic introduction and/ or for the introduction of heat- labile material.

The rapid and gentle bio- decontamination with gaseous hydrogen peroxide functions fully automatically throughout. An innovative nozzle system additionally accelerates the gas inlet and outlet, as well as its distribution within the chamber.

The airlock can be operated simply and easily via an intuitively structured user interface using a touch- screen panel. All processes can be controlled and monitored via visualizations.

Various racking and loading systems facilitate daily handling in the airlock area.

 

 

In the right half of the picture is a two-part silver cabinet, which reaches the ceiling. The top part of the left half has a closed door. Below it is an opening through which you can see into a room. The opened glass door goes to the right. In front of the opening is a small gray table on casters. It has two shelves. The lower one is just a little bit above the casters and empty. The upper shelf is exactly at the same height as the Schrak's opening. On the storage surface, there are a total of twelve thick, transparent bottles filled with a transparent liquid and with blue screw caps. On the two edges of the table, which do not go to the cabinet, there is a bar, which is a large handle that first goes up and then joins in the middle. The right part of the cabinet consists of two silver panels. In the uppermost one, at the level of the open glass door, is n small screen. A piece above it is a yellow triangle with a black border and a black pictured lightning bolt. Through the open glass door you can see a white square that has slats. The bottom panel has a small closed door in the lower left corner. In the left half of the picture is a large cabinet made of glass. In the right half, at about shoulder height, is a silver closed door. On the door frame it says "ortner".
Powerful H₂O₂-gas generator for rapid processes
In a silver wall is a dark gray rectangular thin frame. Inside this dark gray thin frame is a light gray thicker frame. In the upper left corner it says "siemens" and in the upper right corner it says "simatic multi panel". In the middle is a light blue thin frame. To the right of it is written vertically "touch". In the light blue frame is a screen with a keyboard in the upper part. In the center is a gray rectangle with a blue stripe that is at the very top. In this blue stripe is written "Login". In the gray box, there are two white stripes below each other. Next to these stripes it says "User:" and "Password:" Below are two fields that say "OK" and "Cancel". To the left of this gray rectangle are gray stripes below each other, in which "Password" and "Parameter" are written. The labels of the remaining three stripes are hidden by a right hand, which is dressed with a white glove and a white sleeve. The index finger of this hand points to the field that says "OK". In the lower right corner of the screen is a small blue rectangle that says "Start Cycle".
Intuitive user interface for controlling processes
The cutout of the inside of a cabinet. On the left side wall there are rails. The top rail is empty, below it are three rails in which shelves are inserted, which are made of a grid. Next to the opening of the cabinet you can see the opened glass door, which has a black frame. The shelves are reflected in it.
Space-saving support arm systems

Controlled room-to-room transfer of material

The compact airlock is a powerful - as the name suggests - compact system for the infeed and sterilization of goods, material and equipment.

The environmentally friendly H₂O₂-technology enables an almost unlimited application for material-saving airlock processes.

 

Environmentally- Friendly H₂O₂-Lock Systems

Functional Door System
Unique gas guidance system
Safe and gentle bio-decontamination processes
Ortner Plus Symbolgrafik

Ortner Plus

  • Easy integration due to standardized compact design
  • Integrated compressed air-driven H₂O₂-generator for faster decontamination processes
  • Accelerated gas injection and extraction through innovative nozzle system
  • Safe and validatable cycles
  • Factory qualified system
  • Factory performed decontamination test run
  • 5 liter H₂O₂-reservoir for multiple cycles
  • Plug & Play system

Performance Data

Supply air max. volume
350 m3/h
lock chamber Tightness
Class 4 (DIN EN ISO 14644-7:2004)
Exterior cladding material
Stainless steel V2A (1.4301 AISI 304) brushed
Material inner chamber
Stainless steel V4A (1.4404 AISI 316L) brushed Ra < 0,8 μm
Door frame material
Natural anodized aluminium
Door material
Glass ESG 2x6 mm
Door seal
Pneumatic
Maximum sound level
< 67 dB (A)
Filter technology supply air
H14 cartridge filter
Filter technology exhaust air
H14 cassette filter
H14 Filter DEHS test connections
Yes
Chamber differential pressure control
- 60 bis + 60 Pascal
Control system
Siemens S7 (Safety)
Optical signaling
RGB-LED
Operation Outside
1 x HMI 15" (WIN10), Inside 1 x sensor button for door operation & system visualization
Acoustic signaling
Alarm buzzer
H₂O₂-reservoir
5 liters
H₂O₂-conzentration
35 %
Pump-rate H₂O₂
1-10 gram
Recipe storage space
20 x time-controlled; 5 x dynamic

Technical data H₂O₂.generator (integrated)

H₂O₂-concentration
35%
H₂O₂-reservoir
5 liters (technically pure H2O2)
Pump-rate
1-10g/min

Additional options

  • LC sensor room monitoring "analog"
  • LC sensor room monitoring "digital"
  • LC sensor base "digital" 
  • Rail system (floor + wall)
  • Remote maintenance
  • Audit trail with HMI on inner side of the lock
  • Connection to HVAC
  • Automatic door drives 

Communication Interfaces

  • Potential-free contacts for:
    • Sum interference (Out) 
    • Emergency stop actuated (Out)
    • H₂O₂-process "active" (Out)
    • Emergency open actuated (Out) *depending on chamber size >SG1
    • Fire alarm (In)
    • General fault message (In)
    • Emergency stop from external (In)
  • Ethernet 
    • OPC-UA 

Impressions H₂O₂-Lock

Models (Standard sizes and versions)

Model
Inner chamber (mm) W x H x D
External dimensions (mm) W x H x D
SG-1(1)
1000(3) x 1000 x 1080
1890 x 2500 x 1200
SG-2(1)
1000(3) x 1400 x 1080
1890 x 2700 x 1200
SG-3(2)
1000(3) x individual height (max. 1800mm) x 1080
1890 x 2700 x 1200

* Reinraumdecke im Raum, indem die Schleuse integriert wird, muss bezüglich der Wartungszugänglichkeit mindestens 2800 mm hoch sein.

Close the window