When transferring pallets between cleanroom classes in a controlled manner, the primary focus is on protecting both the product and its surrounding environment. The UVC+ Lock enables the transfer from class D to class C cleanrooms or defined intermediate classes – while simultaneously performing particulate cleaning and microbiological decontamination. The transfer process is carried out via a standalone unit, which can be loaded and unloaded manually, semi-automatically, or fully automatically depending on requirements. Thanks to its modular design and flexible adaptation options, the system can be seamlessly integrated into existing cleanroom processes.
UVC+ Lock
The UVC+ Lock is a standalone, modular lock unit designed for the secure transfer of pallets from class D cleanrooms to class C cleanrooms or defined intermediate classes – including particulate cleaning and microbiological decontamination.
Secure transfer of pallets into cleanrooms of various classes
Ortner Plus
- Patented Cleaning Frame Technology with separate process management
- Surface cleaning using jet technology
- Microbiological decontamination through UVC irradiation (up to Log4)
- High throughput capacity (up to 5 pallets per hour)
- Validatable process control
- Innovative airflow management within the system
- Designed for ANNEX 1-compliant lock processes
- Extendable technical section for easy maintenance and calibration
- Safe and compact design
- Compatible with various material logistics systems
Performance Data
Material of exterior cladding
Stainless steel V2A (1.4404 AISI 304), brushed Ra < 0.8 μm
Material of internal chamber
Stainless steel V4A (1.4404 AISI 316L), brushed Ra < 0.8 μm
Door design glass
Laminated safety glass (VSG) 2 x 5 mm, tinted
Door sealing
Static lip seal and drop-down bottom seal
UVC output at 254 nm
Approx. 700 watts (4 x 57 W; 4 x 83 W; 2 x 70 W)
Filtration technology supply, recirculated & exhaust air
H14 cassette filters
Particulate cleaning nozzles
10 x jet nozzles using Venturi principle
Air circulation airlock chamber
Air volume approx. 1500 m³/h, ionization & air cooling
H14 filter DEHS test ports
Yes
Chamber differential pressure control
-40 to +40 Pascal
Maximum noise level
< 67 dB (A)
Control system
Siemens S7 (Safety)
Signaling
Optical: RGB-LED, Acoustic: alarm buzzer
Operation
Outside: 1x HMI 15” (WIN10), Inside: 1x sensor button with segment display
Technical data H₂O₂.generator (integrated)
H₂O₂-concentration
35%
H₂O₂-reservoir
5 liters (technically pure H2O2)
Pump-rate
1-10g/min
Additional options
- LC sensor room monitoring "analog"
- LC sensor room monitoring "digital"
- LC sensor base "digital"
- Rail system (floor + wall)
- Remote maintenance
- Audit trail with HMI on inner side of the lock
- Connection to HVAC
- Automatic door drives
Communication Interfaces
- Potential-free contacts for:
- Sum interference (Out)
- Emergency stop actuated (Out)
- H₂O₂-process "active" (Out)
- Emergency open actuated (Out) *depending on chamber size >SG1
- Fire alarm (In)
- General fault message (In)
- Emergency stop from external (In)
- Ethernet
- OPC-UA
Models (Standard sizes and versions)
Model
Inner chamber (mm) W x H x D
External dimensions (mm) W x H x D
SG-1(1)
1000(3) x 1000 x 1080
1890 x 2500 x 1200
SG-2(1)
1000(3) x 1400 x 1080
1890 x 2700 x 1200
SG-3(2)
1000(3) x individual height (max. 1800mm) x 1080
1890 x 2700 x 1200
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