Fully Automated H2O2 Locks Passable: Ortner Group

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Fully Automated H2O2 Airlock Passable

The environmentally friendly H2O2 technology for material airlock processes.

Ortners passable H2O2 material airlocks are suitable as cleanroom compatible decontamination systems for the aseptic introduction or introduction of heat- labile material.

The fast and gentle bio- decontamination with gaseous hydrogen peroxide runs fully automatically. The innovative nozzle system accelerates the gas inlet and outlet as well as the gas distribution within the chamber.

The airlock can be installed as a steplessly accessible version or as a variant on an existing floor. Different loading systems facilitate the daily handling in the airlock area.

The airlock can be easily operated via an intuitively structured user interface using a touch- screen panel. All processes can additionally be controlled and monitored via visualizations.

Ein großer weißer Schrank mit einer großen geöffneten Glastüre. Darin steht ein Wagen. Auf den beiden Ebenen des Wagens stehen große Glasflaschen mit blauer Flüssigkeit. Rechts neben der Glastür befindet sich im unteren Teil des Schranks eine hohe Lade, die geöffnet ist. Darüber sind ein roter Knopf, ein rot-gelber Knopf und darüber ist ein kleiner Bildschirm. Auf dem Schrank ist ein kleiner weißer Schrank aus dem ein Rohr ragt. Daneben ist ein anderes Rohr.

Passable H2O2- Decontamination Lock — Fully Automated Bio- Decontamination Lock Floor- Level Version

Integrated compressed air- powered H202 gas generator — Pull- Out Cabinet with Integrated H2O2 Gas Generator

Automated passable H2O2 lock — Automated H2O2 Locks Ensure Increased Flexibility and Safety

Controlled Room- to- Room Material Transfer

The passable material airlock is a powerful decontamination system for airlocking and sterilizing goods, material and equipment.

The environmentally friendly H202 technology enables an almost unlimited application for material- saving airlock processes.

Environmentally Friendly H2O2-Technology

User Interface- H2O2-Decontamination airlock — Intuitive user interface

Environmentally Friendly H202 Decontamination runs fully automated — Rapid cycle times

Door system is one of the main guarantors of tightness and functioning of the lock — Functional door system

Ortner Plus

Easy integration due to compact, standardised design
Integrated compressed air- driven H202 generator ensures faster bio- decontamination processes
Accelerated gas injection and extraction through innovative nozzle system
Safe and evaluable cycles for fast decontamination processes
Factory- qualified system including factory- performed decontamination test run
5 liter H2O2 reservoir
Pull- out pharmacist cabinet for easy maintenance and calibration work

Automated H2O2 Decontamination Airlock Systems

The automated H2O2 decontamination airlock system communicates with the driverless transport and building management system.

It can be integrated into an automated logistics system for a building.

Loading is possible by AGVs, as well as by human operators. The system also recognizes humans as AGVs (Automated Guided Vehicles).

Zoom auf den unteren Teil einer geöffneten Glastüre einer Kammer. Drinnen steht ein automatisches Transportgerät, welches mit einem Wagen beladen ist. Dieser Wagen besteht aus Stangen und ist mit vielen kleinen Plastikboxen beladen.

Mittig ist eine geöffnete Glastüre, die in eine Kammer führt. Links daneben ist ein in die Wand eingelassener kleiner Bildschirm. Rechts neben der Glastüre ist ebenfalls ein kleiner in die Wand eingelassener Bildschirm und ein schwarzer und ein gelb-roter Knopf.

Mittig ist eine leicht geöffnete Glastüre, die in eine Kammer führt. Links daneben ist ein in die Wand eingelassener kleiner Bildschirm. Rechts neben der Glastüre ist ebenfalls ein kleiner in die Wand eingelassener Bildschirm und ein schwarzer und ein gelb-roter Knopf. Hinter der Glastüre ist ein Wagen zu sehen, der aus Stangen besteht und viele Plastikboxen geladen hat.

Technical Data of the Lock

Housing

Stainless steel EN-ISO 1.4301 brushed Ra < 1,6µm

Chamber

Stainless steel EN-ISO 1.4404 brushed Ra < 0,8µm

Rated power

8.2 kW / 13A

Rated voltage

3 x 400 VAC / 50 Hz / N/ PE

Pneumatic connection data

required compressed air quality according to DIN ISO 8573-1 6:4:4 min. 6 bar, 1000 l/min.

Connection data ventilation

supply air: 500 m³/h, exhaust air: 500 m³/h,

Doors

Frame door with mounted toughened safety glass, gas-tight

Door seal

Pneumatic silicone seal

Tightness class

4 according to DIN EN ISO 14644-7:2004 (D) and ISO

Supply air filter and exhaust air filter

HEPA H14 filter/Finally

Control

Siemens

Operation

Unclean side: touch panel, emergency stop button Clean side: touch panel, emergency stop button

Technical Data H2O2 Generator (Integrated)

Rated power

8.2 kW/ 13A

Rated voltage

3 × 400 VAC/ 50 Hz /N/PE

Pump

high precision metering pump +/- 1%

Visualization

from external - via airlock

Volume flow

variable up to 50 m³/h

H₂O₂ reservoir

5 liters (technically pure H2O2)

Injection rate

1-12g/min

Additional Options:

LC-Sensor lock chamber monitoring
HC sensor lock chamber monitoring
LC sensors for room monitoring
Supply air fan
Exhaust air fan incl. chamber pressure control
Ram protection in the airlock chamber
Exhaust air HEPA filter H14
Catalyst 500 or 1000 m3/h and recirculation fan
Remote maintenance
Audit trail
Factory cycle development
Rail system
Non-contact / automatic door operators
Schuko sockets in the lock chamber
RFID access management
Chamber lighting

Impressions of H2O2 Decontamination Airlock

Close-up of a disc embedded in the wall. The disc has a hole in the center. From the edge of the disc to the hole, the disc becomes slightly higher.

In a gray foiled ceiling of a box is installed rectangle, which has slats. Next to it is a disc with a hole in the middle.

There are two large gray cabinets that stand next to each other and are separated by a wall. Both cabinets have a large glass door. Next to the glass door is a small screen. Below it is a black button, a red and yellow button and a small closed door. On the cabinet is a small gray box and next to it is a pipe.

Close-up of an opened door, which consists of a silver frame. A glass pane is inserted into this silver frame. The part of the glass pane that is attached to the frame is black and bordered with a transparent rubber. In the background of the opened door there is a silver cabinet.

There is a large half-opened door made of glass. Through the opening you can see a high cart with two compartments. In the lower compartment you can see many small containers. To the right of the door is a small screen. Below it is a yellow triangle. Below that is a black button and below that is a red and yellow button.

Models in standard version

Model

Interior dimension (mm) W x H x D

Outer dimension (mm) W x H x D

800-500-000-06

1200 x 2100 x 1500

1950 x 2450 (3900*) x 1623

800-510-000-06

1000 x 2100 x 1500

1750 x 2450 (3900*) x 1623

* Models in standard version: Overall dimension outside in height with removable exhaust filter box, catalyst, fans and gas-tight dampers = 3900 mm. Possibility: Can also be placed in a remote or above technical area.