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Fully Automated H2O2 Airlock Passable

The environmentally friendly H2O2 technology for material airlock processes.

Ortners passable H2O2 material airlocks are suitable as cleanroom compatible decontamination systems for the aseptic introduction or introduction of heat- labile material.

The fast and gentle bio- decontamination with gaseous hydrogen peroxide runs fully automatically. The innovative nozzle system accelerates the gas inlet and outlet as well as the gas distribution within the chamber.

The airlock can be installed as a steplessly accessible version or as a variant on an existing floor. Different loading systems facilitate the daily handling in the airlock area.

The airlock can be easily operated via an intuitively structured user interface using a touch- screen panel. All processes can additionally be controlled and monitored via visualizations.

Ein großer weißer Schrank mit einer großen geöffneten Glastüre. Darin steht ein Wagen. Auf den beiden Ebenen des Wagens stehen große Glasflaschen mit blauer Flüssigkeit. Rechts neben der Glastür befindet sich im unteren Teil des Schranks eine hohe Lade, die geöffnet ist. Darüber sind ein roter Knopf, ein rot-gelber Knopf und darüber ist ein kleiner Bildschirm. Auf dem Schrank ist ein kleiner weißer Schrank aus dem ein Rohr ragt. Daneben ist ein anderes Rohr.
Fully Automated Bio- Decontamination Lock Floor- Level Version
Pull- Out Cabinet with Integrated H2O2 Gas Generator
Automated H2O2 Locks Ensure Increased Flexibility and Safety

Controlled Room- to- Room Material Transfer

The passable material airlock is a powerful decontamination system for airlocking and sterilizing goods, material and equipment. 

The environmentally friendly H202 technology enables an almost unlimited application for material- saving airlock processes. 

 

 

Environmentally Friendly H2O2-Technology

Intuitive user interface
Rapid cycle times
Functional door system
Ortner Plus Symbolgrafik

Ortner Plus

  • Easy integration due to compact, standardised design
  • Integrated compressed air- driven H202 generator ensures faster bio- decontamination processes
  • Accelerated gas injection and extraction through innovative nozzle system
  • Safe and evaluable cycles for fast decontamination processes
  • Factory- qualified system including factory- performed decontamination test run
  • 5 liter H2O2 reservoir
  • Pull- out pharmacist cabinet for easy maintenance and calibration work

Automated H2O2 Decontamination Airlock Systems

The automated H2O2 decontamination airlock system communicates with the driverless transport and building management system.

It can be integrated into an automated logistics system for a building.

Loading is possible by AGVs, as well as by human operators. The system also recognizes humans as AGVs (Automated Guided Vehicles). 

Zoom auf den unteren Teil einer geöffneten Glastüre einer Kammer. Drinnen steht ein automatisches Transportgerät, welches mit einem Wagen beladen ist. Dieser Wagen besteht aus Stangen und ist mit vielen kleinen Plastikboxen beladen.
Mittig ist eine geöffnete Glastüre, die in eine Kammer führt. Links daneben ist ein in die Wand eingelassener kleiner Bildschirm. Rechts neben der Glastüre ist ebenfalls ein kleiner in die Wand eingelassener Bildschirm und ein schwarzer und ein gelb-roter Knopf.
Mittig ist eine leicht geöffnete Glastüre, die in eine Kammer führt. Links daneben ist ein in die Wand eingelassener kleiner Bildschirm. Rechts neben der Glastüre ist ebenfalls ein kleiner in die Wand eingelassener Bildschirm und ein schwarzer und ein gelb-roter Knopf. Hinter der Glastüre ist ein Wagen zu sehen, der aus Stangen besteht und viele Plastikboxen geladen hat.

Technical Data of the Lock

Housing
Stainless steel EN-ISO 1.4301 brushed Ra < 1,6µm
Chamber
Stainless steel EN-ISO 1.4404 brushed Ra < 0,8µm
Rated power
8.2 kW / 13A
Rated voltage
3 x 400 VAC / 50 Hz / N/ PE
Pneumatic connection data
required compressed air quality according to DIN ISO 8573-1 6:4:4 min. 6 bar, 1000 l/min.
Connection data ventilation
supply air: 500 m³/h, exhaust air: 500 m³/h,
Doors
Frame door with mounted toughened safety glass, gas-tight
Door seal
Pneumatic silicone seal
Tightness class
4 according to DIN EN ISO 14644-7:2004 (D) and ISO
Supply air filter and exhaust air filter
HEPA H14 filter/Finally
Control
Siemens
Operation
Unclean side: touch panel, emergency stop button Clean side: touch panel, emergency stop button
 
 

Technical Data H2O2 Generator (Integrated)

Rated power
8.2 kW/ 13A
Rated voltage
3 × 400 VAC/ 50 Hz /N/PE
Pump
high precision metering pump +/- 1%
Visualization
from external - via airlock
Volume flow
variable up to 50 m³/h
H₂O₂ reservoir
5 liters (technically pure H2O2)
Injection rate
1-12g/min

Additional Options:

  • LC-Sensor lock chamber monitoring
  • HC sensor lock chamber monitoring
  • LC sensors for room monitoring
  • Supply air fan
  • Exhaust air fan incl. chamber pressure control
  • Ram protection in the airlock chamber
  • Exhaust air HEPA filter H14
  • Catalyst 500 or 1000 m3/h and recirculation fan
  • Remote maintenance
  • Audit trail
  • Factory cycle development
  • Rail system
  • Non-contact / automatic door operators
  • Schuko sockets in the lock chamber
  • RFID access management
  • Chamber lighting

 

Impressions of H2O2 Decontamination Airlock

Models in standard version

Model
Interior dimension (mm) W x H x D
Outer dimension (mm) W x H x D
800-500-000-06
1200 x 2100 x 1500
1950 x 2450 (3900*) x 1623
800-510-000-06
1000 x 2100 x 1500
1750 x 2450 (3900*) x 1623

* Models in standard version: Overall dimension outside in height with removable exhaust filter box, catalyst, fans and gas-tight dampers = 3900 mm. Possibility: Can also be placed in a remote or above technical area.

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